• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    SUMMARY The present invention relates to a machine arranged for sawing the micro-ditch and laying cable cables in the micro-ditch, said machine comprising a sawing blade arranged for sawing a micro-ditch in a scope; said machine further comprising a stabilizing device arranged to stabilize the cradles of said micro-ditch when laying root cables in said micro-ditch, said stabilizing device being placed immediately after said saw blade in said micro-ditch and said stabilizing device comprising control means for controlling at least one ridge / cable when in the name of microdike; wherein said spigot blade and said stabilizing device are arranged to be collected and raised independently of each other.
    公开号:SE1300377A1
    申请号:SE1300377
    申请日:2013-05-23
    公开日:2014-11-24
    发明作者:Conny Gustavsson；Hasse Hultman
    申请人:Dellcron Ab；
    IPC主号:
    专利说明:

    TECHNICAL FIELD The present invention relates to a machine for sawing micro-ditches and laying 5 pipes / cables in ditches. The invention relates in particular to a machine according to claim 1.
    Background of the invention The method of sawing the micro-ditch so-called Micro Trenching is expected to be the dominant method for building Fiber-To-The-Home (FTTH) in residential and townhouse areas. In Sweden, approximately 400,000 houses are expected to be connected to a fiber network during the next 5 - 10 years. The world market is huge and can be estimated at 100-500 times the Swedish market. Data means that somewhere between 40 million and 200 million bulls may be connected in the next 20 years.
    When pipes and / or cables are to be laid in the micro-ditch, a (vague) sawing machine is used to saw the ditches where the pipes / cables are to be laid.
    SUMMARY OF THE INVENTION An object of the present invention is to provide a machine for sawing the micro-ditch and relaying tubes / communication cables which belt or partially solves problems and disadvantages of prior art.
    The above-mentioned purpose is achieved with a machine arranged for sawing the micro-ditch and laying pipes / cables in the micro-ditch, said machine comprising a sawing blade arranged for sawing a micro-ditch in an area; wherein said machine further comprises: a stabilizing device arranged for stabilizing said microdike cradles at the placement of tubes / cables in said microdich, said stabilizing device being located immediately behind said saw blade in narrinda microdike and said stabilizing device comprising control means for controlling at least one rudder / cable then it is published in the said microdike. said saw blade and said stabilizing device are arranged to be able to be collected and hoisted independently of each other. Embodiments of the machine according to the invention are defined in the appended dependent claims and are described in the following detailed description.
    Other advantages and applications of the present invention will become apparent from the following detailed description of the invention.
    Brief Description of the Figures The accompanying figures are intended to clarify and explain the present invention, in which; Figure 1 shows a fiddle diagram for MTT; Figure 2 shows a flow chart of an embodiment of MTT; Figures 3a and 3b schematically show a cross section of an area with a street / vag with a micro ditch.
    Figure 4 schematically shows the cross-section of figure 3, where the micro-ditch has been filled with a filling material such as e.g. sand and sealed with two sealing layers.
    Figure 5 shows a typical layout of an FTTH network Figure 6 shows how to saw branches to individual houses from a main micro-ditch; Figure 7 shows branching to individual houses if controlled drilling is used instead of sawing; Figure 8 shows a sawing machine with its saw blade and a stabilizing device for laying pipes / cables immediately behind the saw blade Figure 9 shows a sawing machine where the stabilizing device is arranged to place a plurality of tubes / cables while maintaining order in the pipes / cables in the micro ditch. detailed where the top rudder is to be cut so that it will be long enough to reach its final destination; Figure 11 shows important surfaces for controlling the movement of the stabilizing device. The surfaces are defined in a coordinate system originating in the center of the saw blade and grid for all positions of the saw blade and the stabilizing device either placed on the left or right side of the saw machine or in front of or behind the saw machine. Figure 11 also defines the coordinate system, originating in the center of the saw blade, used throughout this document.
    Figures 12, 13 and 14 show examples of movements of the stabilizing device according to the invention; where figure 12 shows an example of a linear motion, figure 13 shows an example of a pendulum motion and figure 14 shows an example of a continuous motion, 3 which contains the sub-elements: rotation and movement of the center of rotation in the x and y direction.
    Figure 15 shows in detail the design of the fixed points for the link arms on the stabilizing device, so that all the tubes and cables located in the guide means are not to be enlarged when the stabilizing device is rotated.
    Detailed Description of the Invention For solving the aforementioned and other problems, the present invention relates to a sawing machine containing a saw blade arranged for all the sawing microdics in one area. The machine further comprises a stabilizing device arranged for all stabilizing the cradles of the microdike when pipes / cables are laid in the same. Furthermore, the stabilizing device is placed immediately behind the saw blade in the micro-ditch and contains control means for guiding at least one tube / cable when it is placed in the micro-ditch. In addition, the sawmill carried at least three wheels for propelling the machine.
    The saw blade and associated stabilizing device can be integrated with the sawing machine and form a completely new type of machine or designed as an attachment unit that can be mounted on existing machines. The saw blade and the stabilizing device can be located on the right or left side of the machine. Other conceivable locations are in front of or behind the machine. The following description applies to all conceivable locations of the saw blade and stabilizing device since the description only speaks of the relative location of the stabilizing device in relation to the saw blade.
    The saw blade and the stabilizing device can be individually raised and lowered between a highest position ("service layer") and a lowest position ("working position").
    The motion of the saw blade between the two extreme layers can be performed with a rotational motion with a large radius so that the motion becomes substantially vertical.
    The movement of the stabilizing device is more complicated. During its movement between the two extreme layers, the stabilizing device must not come into contact with either the saw blade, the bottom of the micro-ditch or the safety feature over the saw blade. Furthermore, since raising and lowering of the stabilizing device may occur while cables and / or tubes are present in the control means of the stabilizing device, the construction must ensure all there is sufficient space, and guarantee that the minimum permissible buoy radius for tubes and cables can be kept within specified limits. .
    In its highest position, the stabilization device is completely and the hall is raised above ground level and with some clearance to the ground and also completely retracted and with some clearance behind (in the sawing direction) the safety cap over the saw blade. In the lowest layer of the sieve, the stabilizing device is located a maximum of 50 mm above the bottom of the micro-ditch and immediately behind the saw blade at a distance of a maximum of 20 mm. Data means that the movement of the stabilizing device between its extreme layers meant a movement in the x-direction of more than 0.8 * r, where r is the radius of the saw blade, and more than 0.8 * r in the y-direction.
    The saw blade wears during sawing and the clamed reduces its diameter. Della means all the distance between the saw blade and the stabilizing device will aft Oka with time. Over time, the distance may have become so large that stones in the bar layer may cause the stabilizer to become stuck in the micro-ditch. MIT & the long arms that live & movement to the stabilization device as well as their starting points in the sawing machine must be very strong. Della is important because if the stabilizing device gets stuck in the micro-ditch for flake reason can mean 1 (1-after transferred to the stabilizing device and to its lifting device and to the fixed points in the sawing machine. To compensate for the wear of the saw blade it is necessary The adjustment can be implemented with water screws or similar devices or with dedicated motor devices.
    The link arms for raising and lowering the stabilizing device are driven by a motor device intended for this purpose (eg electric or hydraulic). Furthermore, a machine with the saw blade arranged on one side of the machine can have the quick fix and drive devices for both the stabilizing device and the saw blade arranged on the left and right side of the machine (in the sawing direction). Thus, any of the left and right sides of the sawing machine can be used for sawing and laying pipes / cables. Della may be necessary due to obstructive infrastructure, traffic situation in the area, etc.
    According to various embodiments of the invention, the movement of the stabilizing device between its two extremities can be performed with a linear or sequential linear movement, a pendulum movement or a continuous or sequential movement, which contains the sub-elements rotation and displacement of centers of rotation in x- and y-directions. Finally, the movement may be composed of a combination of two or three of the above-mentioned movements.
    The movement of the stabilizing device can be mechanically controlled by fixed arm point control arms and driven by a single electric or hydraulic motor device or by a number of electric or hydraulic motor devices, controlled by a software in a computer.
    The said linear motion may be along a straight line with about 15 - 0 inclination towards the ground plane. Said sequential linear movement can be a near horizontal movement with 0 - 25 ° inclination towards the ground plane when the stabilizing device is close to its lowest height and a steeper rotation or even a completely vertical movement when the stabilizing device has grain mite away from the saw blade. Figure 12 shows an example of a movement along a straight line.
    The said pendulum movement has the advantage that it is easy to achieve and that it provides a strong construction. Area A + B in Figure 11 shows possible locations for the center of rotation for a rigid pendulum motion. Area B is less attractive because it is an area that is needed for the safety of the saw blade and for lifting the saw blade to its service layer. The most attractive area is area A. Area A is located above or above and in front of the saw blade and its safety feature when the saw blade has been raised to its service edge. Figure 13 shows an example of a rigid pendulum movement with a center of rotation in area A.
    A continuous movement of the stabilizing device containing the sub-elements: rotation and movement of the center of rotation in the x- and y-direction can be effected using two arm frames. The most attractive place for locating the fixed points for these lead frames is area C (in figure 11) behind the saw blade's safety structure in relation to the saw direction. The movement of the stabilizing device between its two extremities is accomplished by rotating the stabilizing device and moving the center of rotation between points A and B in Figure 14. The center of rotation of the stabilizing device is located near the center of the saw blade (point A in Figure 14) near the stabilizing device and the saw blade is near its working members. ndr stabilization device is close to its service edge. The displacement of 6 centers of rotation can be continuous with the rotation or sequential with the rotation i.e. only rotation when the stabilizing device is close to the working layer, then a movement of the center of rotation and finally further only rotation.
    Finally, the movement of the stabilizing device between its two extreme layers may be composed of sub-elements of movements of two or more of the previously mentioned movements. Examples of such composite motions are: Example 1: The stabilizing device is lowered from its highest layer (transport layer) with a linear straight-down motion (figure 12), then it follows a pendulum motion (figure 13) until it is close to the saw blade and finally it is rotated to its working direction by a rotational movement (Figure 14) with the center of rotation of the center of the saw blade. The stabilizer is lifted with a conversion motion.
    Example 2: The stabilizing device is lowered from the sieve height (transport position) with a pendulum movement (Figure 13) until it is close to the saw blade and finally it is rotated to its working position by a rotational movement (Figure 14) with the center of rotation near the center of the saw blade. The stabilizer is lifted with a reversing motion.
    The saw blade is in its highest position during transport, for example when the saw machine is moved to a new geographical location and a ditch is not to be sawn during transport. The saw blade is also in its highest position when the saw blade is to be replaced. In this case, the stabilizing device with all the tubes / cables remains in the micro-ditch so that micro-digging and rotting of the tubes / cables can continue after the saw blade has been replaced. During the replacement of the saw blade, the safety blade of the saw blade is opened along its entire side, so that the entire saw blade is in the highest position during transport and during the time when all pipes / cables are to be pulled in and at the start of micro-digging. When the process of laying pipes / cables at the same time as micro-digging is started, the saw blade is first lowered to the sieve working surface and the sawing machine is crossed forward to about 1 - 2 m so that there is room in the ditch or lower the stabilizing device. There must also be room in the ditch for anchors that haul the wheels / cables in place, so that they are not dragged along after the sawing machine when it starts to move forward. In order to make it easier to thread in all pipes / cables, the stabilizing device can either be openable or also that the stabilizing device is provided with an openable cassette so that pipes / cables can be easily laid down in their respective channels. An openable cassette that can be removed from and put back on the stabilizer saves time in some cases e.g. ndr micro-digging and obsolescence of tubes / cables are temporarily interrupted by flagon cause and later e.g. the next day should continue from the same The removable cassette can be attached to the stabilizing device by means of a hinge with a removable pin. When the tab is removed, the cassette can be easily removed. The cassette can also be left in the micro-ditch when the sawing machine is to be moved to another location in the following way: remove the threaded pin and push the sawing machine forward a few centimeters so that the stabilizer without a cassette can be lifted. To put the cassette back on the stabilizer, do the opposite operation.
    Furthermore, the inventors have realized that the laying of pipes / cables must be done before the sides of the ditch collapse and before stones (or sand and earth) and especially stones larger than the width of the ditch wedge into the sides of the ditch and prevent the laying of rich / cables all the way down to the bottom of the ditch. In this way, time (and money) is saved because the obsolescence can be carried out without unnecessary interruptions.
    Therefore, the present machine is arranged to saw the micro-ditch in an area. For this reason, the machine contains a saw blade, preferably with a circular shape, for sawing the micro-ditch. The sawn micro-ditches are adapted for all received tubes / cables, which means that the micro-ditches have been given adequate dimensions.
    The machine also contains a stabilizing device arranged to stabilize the cradles of the micro-ditch when laying pipes / cables and for this reason the stabilizing device is placed immediately behind the saw blade in the micro-ditch so that the cradles are stabilized until the tubes / cables have been laid by means of guide means. the stabilizer.
    For stabilizing the cradles of the ditch, the stabilizing device consists of suitable stabilizing parts such as e.g. Stable side elements provided for stabilizing the cradles 8 until the tubes / cables have been placed in the micro-ditch. It is important that the stabilizing device is placed immediately behind the saw blade so that the ditch sawn with the saw blade is stabilized immediately after it has been sawn so that it does not collapse or stones or other objects fall into the ditch before pipes / cables have been laid. Therefore, according to an embodiment of the invention, the maximum permissible distance between the saw blade and the stabilizing device is greater than 0 mm but less than 20 mm. The dimensions of the stabilizing device are determined by the size of the pipes / cables, the number of pipes / cables to be laid at the same time and the desired laying depth in the micro-ditch. However, the width of the stabilizer should be equal to or slightly less than the width of the saw blade.
    Furthermore, in order to achieve a controlled and automatic laying of pipes / cables, the stabilizing device also comprises control means which guide the pipes / cables down into the ditch in a controlled and orderly manner. The combination of stabilization and control has been shown to reduce cost and time in an efficient manner, since the process of sawing and relocating pipes / cables can be carried out simultaneously. The control means are placed on / in the stabilizing device and therefore the Egg & invention that pipes / cables can be laid in the ditch at the same time as the ditch is stabilized by the stabilizing device. Itor / cables can thus be laid with high precision in the ditch (i.e. at raft height in the ditch) because the ditch is "clean" as long as the ditch is stabilized by the device.
    The stabilizing device can be made of any suitable hard material. The material should suitably be rigid, resistant and hard, but breathe flexibly to withstand stresses during operation. The mounting of the stabilizing device on the sawing machine must have a certain flexibility to prevent damage if the stabilizing device gets stuck in the ditch. Steel or stable alloys are suitable because they can be given steering wheel properties when alloying with other metals such as platinum and manganese. Since there is a limited space in the micro-ditch, the cradles of the stabilizer must be as heavy as possible to accommodate all the root cables to be relocated, but still have the characteristics described above. A stable alloy with a hardness corresponding to 400 - 700 Brinell has proven to be suitable for this application. It has been found by the alien that the stabilizing device can be manufactured as a carbon fiber casting. Parts of the stabilizer can be cast separately before mounting to a stabilizer. According to an embodiment of the invention, the stabilizing device has an input and an output for cables / cables, the input and the output being connected to the control means. The control means are typically channels through which tubes / cables are guided through the stabilizing device. During operation, the entrance is suitably above ground level and vertically or alter vertically arranged while the outlet is underground in the ditch and horizontally or almost horizontally arranged to minimize wear on the pipes / cables. Therefore, the minimum horizontal distance (at ground level) between the outlet of the stabilizer and the saw blade is slightly lower than the minimum recommended buoy radius for the duct pipes and cables to be laid, which means that this minimum distance depends on the minimum recommended buoy radius for the pipes / cables.
    This normally means between 100 mm and 500 mm matt at ground level, but other distances are possible. In addition, the input, output and control means can together be releasably arranged on the stabilizing device, e.g. as a removable cassette. By having the control means in a detachable cassette, the installation time is shortened in certain cases because the time-consuming task of wiring in many tubes / cables in their respective channels can be avoided.
    The inventors have already realized that the working depth of the stabilizing device in the micro-ditch should be up to 50 mm less than the working depth of the saw blade according to an embodiment of the invention. The difference in depth between the saw blade and the stabilizing device, during operation, determines how fast the ground level can be changed. ). The saw blade must have cut the ditch so deep that the stabilizing device does not touch the bottom of the ditch, in order to avoid the possibility of the stabilizing device getting stuck. This eliminates unnecessary forces on the stabilizer and the possibility of it being damaged. This could occur if the ground level quickly becomes much lower.
    In addition, according to yet another embodiment of the invention, the stabilizing device and the saw blade have been arranged so that they can be raised and lowered independently of each other. This is an advantage when, for example, the saw blade needs to be replaced due to wear or if another type of saw blade is required (eg one type for asphalt and one for concrete). Furthermore, the stabilizing device may need to be replaced and then this can easily be done if the two parts can be collected and raised independently of each other. In addition, the saw blade is lifted during shorter interruptions during sawing, but then the stabilizing device must remain in the micro ditch, since the need for stabilization of the ditch remains.
    Figure 9 shows an embodiment of a machine according to the invention. The stabilizing device has a front part and a rear part, where the film part is placed immediately behind the saw blade. It can also be seen that the stabilizing device has a section in its front part which has a shape which is complementary to the shape of the saw blade, which in this particular case is circular. In other words, in some cases the section in the front part has a concave circular shape, with the same or almost the same radius as the saw blade and is placed as close to the saw blade as possible, at a distance less than 20 mm from the saw blade. The reason for participating is that the part of the stabilizing device which is underground must be placed so close to the saw blade that it is impossible for soil, stones or other objects to collapse to the bottom 10 of the ditch or wedge between the sides of the ditch. In this embodiment, the control means are channels inside the stabilizing device. The channels are illustrated by dashed lines in the figures.
    The stabilizing device can also be pointed / wedge-shaped in a cross-section of the leading edge in the sawing direction.
    The inventors have realized that if a micro-ditch with a different geometry (eg different width and / or depth) is desired, the saw blade and the stabilizing device must be replaced. As previously mentioned, the stabilizing device must have a complementary shape to the saw blade. Therefore, if the saw blade is changed to another saw blade with a different radius, the stabilizing device must be changed to one with a concave shape with almost the same radius.
    When the saw blade and the stabilizer are replaced with those with other matte mast arm arms and / or their fixed points for lifting the stabilizer may be different. Delta can be arranged by having adjusting screws or rigging screws on the tongue arms and / or by having alternative fixed points for the tongue arms prepared on the sawing machine.
    Finally, as the diameter of the saw blade changes, it may be necessary to create the second safety blade over the saw blade. The inner shape of the cutter is optimized for the shape of the saw blade to maximize the removal of sawn material out through an opening in the leading edge of the cutter.
    This internal shape may be needed by others when the saw blade is replaced with one with a different diameter in order to obtain optimal removal of sawn material.
    As discussed above, the stabilizing device preferably has a maximum width that is the same or slightly less than the width of the saw blade. The stabilizing device must be sufficiently wide, so that there is room for the duct pipes / cables to be laid, but sufficiently narrow so that it can be pulled out into the sawn trench.
    Another important aspect of the invention is that the channels of the control means make it possible to maintain a predetermined order of movable cables when they are placed in the micro-ditch. This is very important as more than one rudder must be relocated at the same time. In a property connection scenario, a pipe / cable is cut at a certain distance after the property has been passed. In order for this rudder / cable to be easy to find, it is of the utmost importance that this rudder / cable is found among the top rudders / cables among the many rudders / cables that are in the ditch. The rudder / cable must be cut before it enters the stabilizer. Therefore, it is important to know which of all the rudders / cables that go into the stabilization device, which comes out of the ditch. In addition, since the color of the pipe / cable for a particular house is often predetermined, the pipes / cables with the red color must be cut to the right length for a certain house and always returned to the ditch when that house has passed.
    A method that makes it possible to simultaneously lay several pipes / cables has a very large commercial value because the relocation process can be carried out much faster than what has previously been possible in the industry. According to this embodiment of the invention, the stabilizing device therefore has a plurality of guide means, each of the guide means guiding one or a fatal tube / cables out into the ditch. The stabilizing device may, for example, contain a plurality of channels, arranged so as to preserve a known order, which means that the order of tubes / cables out of the stabilizing device is known from the order of root cables into the stabilizing device, consequently the order into and out of the stabilizing device is related to each other and kand. This can e.g. are achieved by a one-to-one relationship between input and output on the device, which means that they do not cross each other. The arrangement of pipes / cables must be arranged so that it is one of the top rorenika cables among the number of root cables in the ditch, which is what should always be branched off to the nearest destination. Therefore, it is said that the pipe / cable that goes into the entrance at the back (straight in the direction of sagging) will be among the top pipes / cables out of the exit and vice versa before the pipe / cable that goes into the entrance at the front will au be among the lowest out of the exit. As shown in Figures 6 and 7, branches from the main ditch can be sawn before the main ditch is sawn or also after the main ditch has been sawn. It is determined from case to case in which order the ditches are to be sawn so that you get the most efficient flood during the installation. Each branched micro-ditch goes from the main ditch to a final destination for a certain ridge / cable. When the main ditch is sawn and the rudder / cables are laid, the top rudder / cable is cut (which will all be) The worm it goes into the stabilization device) when the sawing machine has reached a certain length Rirbi the place for the branch microdike, so all this rudder / cable can be lifted from the main microdike and is laid in the branch microdicact up to its final destination, see figure 10. If the pipe / cable is cut in the right place, it has a length that extends to the final destination without the need for splicing. In the same way, one by one the branches / cables are branched to each passed property.
    Depending on the width of the ditch and the size of the pipes / cables, there may be one or more pipes / cables side by side at the top of the main micro-ditch. It is important that all the rudder / cable that is in turn all branches to their final destination is always found among the top ones. In order to achieve this, in connection with all the main micro-ditch is sawn and a number of pipes / cables are laid, the pipe / cable, which will all be one of the top pipes / cables in the ditch and what is to be branched to the next predetermined final destination, must be cut on a predetermined distance after all the location of the corresponding branch microdike has been passed, so that all the pipe / cable can then be lifted up and laid over to the branch microdike to its final destination. The rudder / cable should be cut after the place for the corresponding branch microdike has been passed with a certain minimum distance, so that all the length of the rudder / cable is sufficiently long without any need to splice, when it is lifted from the main microdike Over to the branch microdike and to its final destination.
    If the stabilizing device (formerly called plow) is constructed with individual channels for each rudder / cable, or has channels, each of which has space for a small number of rudders / cables, it is easy to know which rudder / cable will all be found. up into the micro ditch and thus also which rudder / cable is to be cut before it goes down into the stabilization device. An example of such a stabilizing device is shown in Figure 9. The stabilizing device according to this embodiment has a pipe / cable input and a pipe / cable output, connected to each other by a plurality of channels, constituting control means (illustrated by dashed lines) for pipes / cables . Underground is the output of the stabilizer. According to an embodiment of the invention, this contains a "matrix" (or vector) part, arranged in such a way that all the channels there are arranged in a matrix with nine rows and m columns and can thus salt separate root cables in a controlled manner, horizontally and / or or vertically when they are deposited in the microdike. 13 To sum up: one by one, one of the uppermost pipes / cables, that which is intended for a certain final destination, is cut at a certain minimum distance after the place for the corresponding branch microdike and then this pipe / cable is lifted from the main microdike and laid over 5 to the branch microdike spirit fi-am to its final destination.
    Furthermore, the sawing machine may be provided with a device for holding at least one drum for tubes / cables before they are laid in the micro-ditch via the stabilizing device. In this way, it is easy to get to the pipes / cables.
    Furthermore, the machine according to the invention may include other suitable devices such as; one or more motor devices for driving saw blade, stabilizing device and / or propulsion devices (such as driveline and wheels), communication devices for wireless communication with, for example, an external server unit, computing units, memory units, sensors, GPS equipment, vehicles, display devices intended to display information such as graphics , databases, loading device for reading coding devices on saw blades, immobilizers, etc.
    Regarding the operation of the saw blade and / or stabilization device, this can take place, for example, via direct mechanical operation, hydraulic operation or electrical operation. Mechanical drive gives the highest efficiency while electric drive gives the lowest efficiency, so the fourth is preferable if high power is needed, which is often Micro Trenching Technique (MTT) An in-depth knowledge of the MTT method may be justified. Figure 1 shows a flow chart of an MTT method for laying at least one pipe / cable under a surface coating in an area containing the steps: Sawing a micro-ditch in an area through the first layer L1 into the second layer L2; Laying of at least one pipe / cable in the micro-ditch in such a way that this at least one pipe / cable is laid under the first layer Li; and Backfilling the micro ditch to restore the cradle. Figures 3a and 3b schematically show a cross section of an area where ducting pipes are located in the micro ditch. The area in Figures 3a and 3b is a three-dimensional section of a typical vaginal area, used in the area contains a first layer L1 which is a vaginal coating of for example asphalt or concrete and a second layer L2 which is a base layer for the first layer L1 and which normally consists of of macadam, sand and soil. As shown in Figure 3, the second layer L2 is naturally located below the first layer L1.
    The step of sawing includes: Sawing the micro-ditch through the first layer L1 into the second layer L2, which means that the micro-ditch is sawn in the manner shown in Figures 3a and 3b.
    The micro-ditch is sawn so deep that at least one pipe / cable can be laid in the micro-ditch under the first layer Li (ie all installed pipes / cables are laid under the first layer L1). With the present method, all pipes and cables required in a fiber optic network can be laid so deep that they are protected even if the wagon coating Li is removed or replaced, for example when the wagon is repaired.
    Then at least one rudder and / or communication cable is laid in the micro ditch. The rudder is a rudder arranged for blowing in "blAsfiber" (s5. Called EPFU) or fiber cables. The rudder (s) and / or the communication cable (s) are laid in the micro-ditch so that they are completely located under the first layer L1.
    Finally, the micro-ditch is filled with a suitable filling material to restore the cradle body. The backfill material consists of sand or other material with suitable properties. According to the filling material, which is liquid at the time of filling and which later hardens and has a high resistance to compression forces, a filling material is preferred. The micro-ditch is filled with the filling material to a suitable level, and if necessary compacted with a ground vibrator adapted to the width w of the micro-ditch.
    Finally, the micro-ditch is sealed with a sealing material, such as bitumen, to obtain a waterproof seal. If a waterproof seal is not required, repair can be done with cold asphalt, which is a simple and inexpensive method of restoration. An appropriate amount of cold asphalt is easily poured over and scraped into the micro ditch and then compacted into a jam and hard surface. Any excess asphalt can then be collected and removed.
    The step of sealing may, according to a preferred embodiment, include the steps of: Sealing the microdike jams with the bottom of the first layer Li with a first seal Si; and Sealing the microdike jams with the top of the first layer Li with a second seal S2.
    Figure 4 shows the embodiment described above. The top and bottom of the first layer Li are shown in Figure 4. In order to obtain a seal with good adhesion, it is recommended to keep hot bitumen or a bitumen mixture for sealing the micro-ditch. Other materials such as concrete or polymer-modified bitumen also work.
    The first seal Si seals the micro-ditch jams with the bottom of the first layer Li, so that the micro-ditch can then be washed with a high-pressure wash to remove residual sand from the asphalt / concrete edges. After washing, the microdick can be dried and preheated with the aid of a propane burner, and finally the microdick is filled with the top of the first layer Li with a suitable sealing material such as a material based on hot bitumen and intended for cracking in asphalt.
    According to another embodiment, the micro-ditch is sawn with a machine whose saw blade is diamond-coated. Such a diamond-coated saw blade easily saws through the hardest materials such as stone or concrete and has proven to be very suitable for this application because the edges of the micro-ditch are exceptionally straight, clean and easy to repair. Previous methods of Ora microdiken such as e.g. using a saw blade with carbide teeth such as tungsten carbide creates many small cracks in the edges of the sawn micro-ditch and as a complete seal is significantly heavier and more expensive compared to the present method.
    The micro-dike is preferably sawn with a modified so-called wagon saw (saw machine) with a diamond-clad saw blade. In order to further optimize and improve the performance of the road saw in this application, the inventors have realized that one or more of the following improvements are useful and should be considered as embodiments: Changing the direction of rotation of the saw blade to so-called "up-cut" for improved removal of sawn material; Modified cut Over the saw blade and a front outlet to optimize removal 16 of sawn material and to reduce the spread of dust particles and to leave the micro-ditch clean and ready for laying pipes / cables; Stabilization device according to Figures 8 and 9 with one or more control means for tubes / cables mounted directly after the saw blade so that micro-digging and relocation of tubes / cables can take place in a continuous process. In cases where the stabilizing device has control means for a plurality of tubes / cables, these control means must be arranged so that the outputs of the stabilizing device are placed one above the other so that the arrangement of tubes / cables from the entrance into the stabilizing device and out into the micro-ditch is preserved; Drum trolley pulled by the carriage saw with holders for drums for pipes / cables, as well as warming tape and socket line Figure 8 shows an embodiment of a sawing machine comprising a saw blade arranged for up-cut. Up-cut is defined as the direction of rotation of the saw blade in relation to the saw direction, which is shown in figure 8. All known saw machines have the opposite direction of rotation. Changing the direction of rotation of the saw blade to the up-cut helps to remove the cut material from the micro-ditch and gives the weapon a "clean" micro-ditch.
    Furthermore, the sawing machine is equipped with a stabilizing device, mounted directly behind the saw blade, where the stabilizing device has at least one guide member, such as ducts for steering the pipe / cable when they are laid in the micro-ditch directly after the saw blade. In the event that a plurality of tubes / cables are laid at the same time, the stabilizing device is designed so that the arrangement of tubes / cables is maintained. This can be achieved by having individual channels for tubes / cables in the stabilizing device so that the order of the tubes / cables is maintained through the stabilizing device. This makes it possible, before the pipes / cables enter the stabilization device, to identify which pipe / cable will come out at the top of the micro-ditch and thus make it possible to know which root cable is to be cut for each final destination. See Figure 10.
    According to one design, the depth d on the microdike should be stone An the depth on the first layer dl plus the height d2 of at least one pipe or at least one communication cable, i.e. d> dl + d2, which means that the depth d of the micro-ditch there is greater than the height of the first layer dl plus the combined height of one or more pipes and / or communication cables. As can be seen from Figures 3a, 3b, and 4 gaiter the above relation. 17 The cost of sawing a micro-ditch, however, increases with increasing depth d. DadOr the micro-ditch should not be deeper than necessary. Normal depth d for the micro ditch can be about 400 mm, but unlike the width w of the micro ditch, the depth d can often be adjusted continuously during operation. The saw depth can be reduced gradually as the number of rudders / cables laid in the micro ditch decreases.
    In addition, the micro-ditch should not be wider than necessary as a wider micro-ditch entails higher costs in comparison with a narrower micro-ditch. On the other hand, a narrower micro-ditch can make it more difficult to lay root cables so that there is an optimal width of the micro-ditch, because for example if the micro-ditch is too narrow all pipes / cables are stacked on top of each other so that the depth to the top pipe / cable from the ground level grunt.
    Based on the above discussion, the inventors have concluded through tests that suitable dimensions of a micro-ditch should be a depth d between 200 - 500 mm (and lift 300 - 500 mm) and a width w between 10 - 30 mm (and lift 15 - 25 mm) according to an embodiment optimized for installation efficiency and low cost. Furthermore, with these dimensions, traffic jams are minimized, as traffic can pass over an open micro-ditch.
    Furthermore, according to another embodiment and with reference to the flow chart in Figure 2, the method of relocating at least one rudder / cable includes the following steps; Scanning an area using ground radar; and Identification of obstacles in the area by analyzing data from this ground radar Sawing a micro-ditch in the area through the first layer L1 and down into the second layer L2 Laying of at least one rudder cable in the micro-ditch so that at least one rudder / cable is placed under the first stored Li; and Refilling the micro-ditch to restore the surface of the carriage.
    It should be noted that according to this embodiment, the steps of scanning and identification precede other steps.
    According to this embodiment, the area is scanned with the aid of a ground penetrating radar unit, 18 such as a ground radar / GEO radar or other suitable equipment.
    Then, with the help of the information from the ground-penetrating radar unit, possible ground-based obstacles in the area are identified, such as sewer pipes, electrical and telecommunications cables, ground-based structures, etc. The steps of scanning and identification meant that when performing the subsequent step of sawing avoid inadvertently cutting / damaging existing infrastructure in the area, which would otherwise result in delays and extra costs in the micro-digging process. After sawing a micro-ditch in the searched area, at least one pipe and / or communication cable is laid in the micro-ditch. Finally, the micro-ditch is filled with suitable materials so that the cradle is restored.
    The method may also comprise the step: Installation or blowing of fiber or fiber cable in one or more tubes, if ducting tubes were laid in the micro-ditch.
    It should also be noted that the method described above may also include the step: After opening one or more branch points connected to the micro ditch. Lampligen Ors the branch point with the help of a diamond-clad core drill or with a hand-held saw machine with a diamond-clad chain or saw blade. In this embodiment, the method may also include the further step of drilling one or more channels from the branch points to one or more properties with the aid of controlled drilling. It is important that the ducts are drilled under the first layer L1 into the second layer L2. Tubes / cables are then installed in these ducts when the drill is pulled back.
    The following description sheds light on various aspects regarding the placement and design of the micro-ditches, branch points and channels as well as strategies regarding cutting, branching, etc. in relation to and in the present method.
    Layout Figure 5 shows a typical logical structure of a Fiber-To-Home (FTTH) network in a residential area, where D is a distribution node and F is a splice point where larger fiber cables are spliced to smaller ones (or in the case of a distributed PON nat (Passive) Optical Nat) a stable where optical splitters are located). The network between the distribution node D and the splice point F is called the distribution network and the network between the switching point F and individual properties is called the access network. Sewer pipes / cables for both distribution and access networks can be installed using the present method.
    A residential area to be built with FTTH is normally divided into a number of smaller sub-areas. Somewhere in or outside the residential area there must be a stalk that can house the optical panels and electronics needed for the distribution node D. The distribution node D can be located in an existing property, in its own small newly built building or in a large plot of land. Each distribution node D can contain electronics and fiber optic panels for between a few hundred households up to several thousand households. The size of the area to be connected to an individual distribution node D can be adapted within wide limits 10 and depends primarily on practical considerations, such as space in the node D, responsibilities for handling a small * distribution node D, etc. The present method can also be adapted fOr habit estimated number of fibers per household.
    There are two main types of FTTH nat: Point to point and point to multipoint. In a so-called point-to-point night, the distribution node D contains the second spirit of all the fibers that have started in each individual household in the residential area. If, for example, an area with 500 households is dimensioned for 2 fibers per connection, this means that 1000 fibers enter the distribution node D. The distribution node D should be centrally located in the area to be built, as shown in Figure 5.
    The design of a point-to-multipoint nat or so-called Passive Optical Nat (PON) is more or less the same. The difference is that the number of granulating fibers to the distribution node D, in this case, corresponds to the number of households divided by a factor (for example 8, 16, 32, etc. depending on the selected splitter type). The examples in the further discussion are based on whether a point-to-point night is to be built. However, the described methods can even be applied to a PON surface, only the distribution cables are scaled down to a corresponding degree.
    Seen from the distribution node DIdgg's distribution cables out to splice points F, placed in wells or in ground cabinets. The distribution cables are normally dimensioned for the number of households in the area plus 10% in reserve, so that future, newly built properties can easily be connected to the network. In a point-to-point night, where, for example, a splice point F comprises an area of 22 properties and the requirement is 2 fibers per property, 48 fibers are required from the distribution cable. Fibers from the distribution cables are spliced at the splice points F to fibers from the access cables.
    These access cables then go on to each individual property, which is to be connected.
    How many properties a junction point F is to supply depends mainly on financial positions. If the area is too large, the average length of the access cables to each property increases, which increases the cost. On the other hand, if the area is too small, the cost per property increases due to its share in junction point F and its distribution cable. Consequently, there is an optimal size for a residential area where the cost is minimized. The number of properties that give this cost minimum depends mainly on the topography of the area and on the size of the properties' plots of land, but a rule of thumb can be that an optimal number of properties, connected to a junction F, is often somewhere between 16-48.
    If sawing of the micro-ditch is carried out with a sawing machine according to an embodiment of the invention. junction point F is located centrally in each sub-area of the residential area, with, for example, 22 properties. The joint point F can be physically located in a ground cabinet at the edge of the cradle or in a cable well. Typically, then 10 - 12 duct pipes will give from the ground cabinet alternatively the cable well to each hall along the road. Each of these duct pipes then connects one of the area's 22 properties. Finally, access cables are biased into each duct pipe.
    Strategy for sawing Usually the residential area has properties on both sides of a road and the property connections can then be made in two different ways: Either you saw on both sides of the road and connect the properties via the nearest micro ditch or you only saw on one side of the road or in the middle of the wagon and connects properties from both sides of the wagon via this single micro ditch.
    However, in order to minimize the number of sawn micro-ditches that cross the road, Ors, according to one embodiment, crosses to the opposite side of the road to the plot boundary between two properties. Thereafter, duct pipes in the micro ditch were laid to each of the two properties. In this way, only a micro-ditch is needed that crosses the road for each property on the opposite side of the road. This is a cheap and cost-effective method of connecting all the houses in an area.
    Branching from the main microdike 21 Branches from a main microdike (a main microdike is defined as a microdike along a road) can be performed in a number of different ways. Branching can be sawn either before, as shown in Figure 6, or after the main microdike has been sawn. In order to obtain a large bending radius of the ducting pipe out into the branch, both methods are carried out at an angle corresponding to about 0 from the main microdike. The branch microdics can either cross the main microdike or end jams with the main microdike. When the main microdike is sawn and the duct pipes are relocated, it is easy, as shown in Figure 10 and Figure 6, to lift one of the top duct pipes Over one by one to each of the branch microdikes and on to the respective property.
    An alternative branching method is to, with the aid of a cam drill, with a suitable dimension, first drill a sledge at each branch point. The main micro-ditch can then be sawn through all these slides as described above and shown in Figure 7. This method works both to Ora the property connections with the micro-ditch sawn according to the method described above and also for real estate connections Ors with the help of controlled drilling.
    An alternative method to Ora branches is to first drill a slide at the usual branch point. The shark can be made with a core drill with a light dimension (for a round halo) or with a hand-halved tool with a diamond-clad saw blade alternative chain (for a rectangular halo).
    The main micro-ditch can then be sawn through all these halves in the same manner as described above and shown in Figure 7. This method is applicable both when the branch microdicane for property connections is sawn according to the method described above or when property branches are carried out with so-called controlled drilling. Controlled drilling is sometimes preferable when building connections Ors because you then avoid (go under) obstacles such as (standing) walls, fences, picks, wire, etc. On the other hand, this meant that another expensive machine (for controlled drilling) is required at the installation site.
    Finally, it should be understood that the present invention is not limited to the embodiments set forth above but relates to and includes all embodiments within the scope of the appended independent claims.
    权利要求:
    Claims (27)
    [1]
    A machine arranged for sawing the micro-ditch and laying pipes / cables in the micro-ditch, said machine comprising a sawing blade arranged Rh-sawing a micro-ditch in an area; said machine further comprising: - a stabilizing device arranged for stabilizing said cradles at the placement of fir / cables in said micro-ditch, said stabilizing device being located immediately behind said saw blade in said micro-ditch and said stabilizing device further comprising control means for controlling at least one fir / cable as it is laid in the said microdike; at least three wheels for propelling said machine, said wheels being individually vertically adjustable so that the height and / or inclination of said machine relative to the ground surface can be controlled.
    [2]
    A machine according to claim 1; said control means being arranged so that an order of a plurality of fir / cables is maintained when they are laid in said micro-ditch.
    [3]
    A machine according to any one of the preceding claims, wherein said stabilizing device comprises an input and an output for fir / cables, said input and output being connected to said control means.
    [4]
    A machine according to claim 3; said control means being channels in said stabilizing device and wherein said input and said output are connected to each other with said channels.
    [5]
    A machine according to claim 4, wherein a minimum distance between said output and said saw blade is between 100 to 500 mm.
    [6]
    A machine according to claim 4 or 5, wherein said input, said output and said channels are together removably attached to said stabilizing device.
    [7]
    A machine according to any one of the preceding claims, wherein said stabilizing device has a front part and a rear part, said front part being located immediately behind said saw blade and having a section having a shape complementary to said saw blade shape.
    [8]
    A machine according to claim 7, wherein said saw blade has a circular shape.
    [9]
    A machine according to any one of claims 6 to 8, wherein said input, said output and said channels are arranged on the rear part of said stabilizing device.
    [10]
    A machine according to any one of claims 7 to 9, wherein said stabilizing device has a wedge shape in cross section at said front part.
    [11]
    A machine according to any one of the preceding claims, wherein said stabilizing device has a maximum width in cross section equal to or slightly less than a width of said saw blade.
    [12]
    A machine according to any one of the preceding claims, wherein a minimum distance between said saw blade and said stabilizing device is greater than 0 mm but less than 20 mm.
    [13]
    A machine according to any one of the preceding claims, wherein an effective depth for said stabilizing device in said micro ditch is up to 50 mm less than an effective depth for said saw blade.
    [14]
    14.
    [15]
    A machine according to any one of the preceding claims, wherein said stabilizing device and said saw blade are arranged to be raised and lowered independently of each other. 6015. A machine according to claim 14, wherein said stabilizing device is arranged to be raised and lowered with a linear motion with an angle to the ground plane of 15 - 40 °
    [16]
    A machine according to claim 14; said stabilizing device being arranged to be raised and lowered by a sequential linear movement, the movement being almost horizontal, with an inclination towards the ground plane of 0 - 30 °, the nal stabilizing device being near its lowest position and a vertical or combined vertical and horizontal movement when the stabilizing device is away from the saw blade. 24
    [17]
    A machine according to claim 14; wherein the narcissistic stabilizing device is arranged to be raised and collected with a pendulum movement.
    [18]
    A machine according to claim 17; wherein said pendulum motion has sift center of rotation located somewhere within an area defined by 4 straight lines in a coordinate system with origin in the center of the saw blade, when the saw blade is in sift lowest ldge, and with 7x axis parallel to the ground plane.
    [19]
    19.
    [20]
    A machine according to claim 18, wherein said 4 straight lines are defined by the equations y = 0.3 * r, y = 3 * r, y = x and x = -0.7 * r; ddr r is equal to the radius of the saw blade 8020. A machine according to claim 14, wherein said stabilizing device is arranged aft hOjas and collected with a combined, continuous or sequential movement containing the sub-elements: rotation and movement of the center of rotation.
    [21]
    A machine according to claim 20; wherein narrative rotation of said stabilizing device, when it is at its lowest position, has a center of rotation near origin in a coordinate system with origin in the center of the saw blade, when the saw blade is in sift lowest position, and with the x-axis parallel to the ground plane.
    [22]
    9022. A machine according to claim 21; wherein said center of rotation of said stabilizing device, when the stabilizing device is at the highest sieve height, has been moved continuously or sequentially to a new position near x = a * r and y = b * r; ddr r is the radius of the saw blade, a is a constant -1.5
    [23]
    A machine according to claim 14; wherein said stabilizing device is arranged to be hoisted and collected with a combination of two or more sub-elements of movements from any of the above claims.
    [24]
    A machine according to claim 15, 16, 19, 22 or 23; wherein said stabilizing device, in sift highest height, is lifted in its entirety above ground level.
    [25]
    A machine according to claim 24; wherein said stabilizing device, in sift-cut layer, is completely behind (in the saw direction) a vertical line, tangential to the nearest side of the saw blade.
    [26]
    A machine according to claim 25; wherein said stabilizing device, in sift-cut layer, has a clearance to the ground and a clearance to a vertical line, tangential to the nearest side of the saw blade of at least 5 cm, heist minimum 10 - 30 cm 1
    [27]
    A machine according to any one of the preceding claims, wherein said machine further comprises at least one drum arranged for closing any tubes / cables before laying said tubes / cables in said micro ditch via said stabilizing device. 1 /
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    同族专利:
    公开号 | 公开日
    EP2999826A4|2017-01-11|
    EP2999826A1|2016-03-30|
    WO2014189427A8|2021-11-25|
    WO2014189427A1|2014-11-27|
    SE537130C2|2015-02-10|
    US20160049776A1|2016-02-18|
    US9876337B2|2018-01-23|
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    法律状态:
    2019-09-10| CANC| Patent cancelled, revoked after opposition|
    2020-05-12| NUG| Patent has lapsed|
    优先权:
    申请号 | 申请日 | 专利标题
    SE1300377A|SE537130C2|2013-05-23|2013-05-23|Control of movements of a stabilizer|SE1300377A| SE537130C2|2013-05-23|2013-05-23|Control of movements of a stabilizer|
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    US14/888,160| US9876337B2|2013-05-23|2014-05-22|Machine arranged for sawing micro trenches and placing ducts/cables in micro trenches|
    EP14801497.0A| EP2999826A4|2013-05-23|2014-05-22|Machine arranged for sawing micro tranches and placing ducts/cables in micro trenches|
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